Auto FLX Series

Automated Thin Film Stress Analysis System

The FLX‑2320‑L is a fully automated thin‑film stress metrology platform engineered for high‑throughput production environments, featuring cassette‑to‑cassette robotic wafer handling and patented dual‑wavelength laser scanning for accurate stress characterization across reflective, transparent, and translucent films. It delivers 1–4000 MPa stress measurement capability with 1.3 MPa (1σ) reproducibility and integrated 3D topography mapping, enabling precise monitoring of bow, curvature, and stress uniformity on 4–8 inch wafers. Advanced WinFLX analytics support biaxial modulus extraction, diffusion coefficient analysis, SPC trending, and automated recalculation for process‑driven optimization.

Applications

With a stressed film, defects such as dislocations, voids, and cracking may occur.  The FLX stress measurement system helps troubleshoot applications listed below:

  • Aluminum film stress‑induced void analysis
  • Passivation cracking studies (nitride/oxide)
  • Stress‑induced dislocation detection in silicon
  • Tungsten disilicide fracture and micro‑cracking analysis
  • Oxide stress monitoring during temperature cycling (thermally driven expansion/contraction characterization)
  • Metallization expansion matching on GaAs substrates (compound semiconductor reliability engineering)
  • High‑stress film evaluation leading to silicon substrate cracking prevention and reliability assurance in advanced nodes
  • General R&D for film mechanics, including modulus extraction, diffusion‑coefficient studies, bow/warp evolution, and multi‑layer stress modeling (supported by WinFLX’s analytical feature set)

Specifications

Accommodation

2 wafer configurations 6” & 8” model or 4” 5” 6” model

Material

Reflective, Transparent, Translucent (non-patterned / non textured)

Cassette Port

Single port / SEMI E1.7 standard – 25 slot cassette system

Wafer Handling

Single Hand Robotic backside vacuum (ceramic Teflon coated)

Wafer Alignment

Backside Vacuum (PPS – Polyphenylene sulfide)

Stage 3-Point

Polyetheretherketone (PEEK)

HEPA Filtration

Standard built-in to roof of system

FLX-2320-L Automated Thin Stress Analysis

Specifications

Maximum Scan Diameter

200mm

Measurement Range

1 to 4,000MPa1

Repeatability

1.3MPa (1 σ) 2

Minimum Radius

2.0m (scan length of 80mm)

Maximum Radius

33km

Maximum Bow

1mm approximately

Operating Temperature

Room Temp

Throughput

25 WPH

Wafer Mapping

Automatic

3D Mapping

Standard

1725µm wafer thickness for 10,000Å thin film
2(1s): 1 x l07 dyne/cm2

Options

Uninterrupted Power Supply System

Signal Tower (3 Color with Audio Alarm)

Built in Seismic system

Bar-code ID Reader: Manual reader for open cassette

Ionizer / ESD Control System

Wafer Scale

ULPA Filter

Facilities Requirements

Computer Power

100V AC, 50/60Hz, 6A

System Power

240V (Single Phase), 50/60Hz, 15A

Vacuum Gas

80kPa (11.6 psi)

CDA

0.4-0.5MPa (58-72.5 psi)

System Dimensions

1200 x 1450 x 1880 (mm)

System Weight

900kg (~2000lbs)

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